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Service Check Incinerator SunFlame SV-360SAI MV Kartini Baruna

This article is report about service check Incinerator SunFlame device on the MV Kartini Baruna Ship. On the MV Baruna incinerator, the SunFlame brand uses the SV-360SAI type.

Incinerator Specification

  • Brand : SUNFLAME .CO,LTD
  • Type : SV-360SAI
  • Power supply : 440 VAC – 60 Hz

About Service Check Incinerator SunFlame

NO MORE GARBAGE INTO THE SEA MORE GARBAGE INTO THE INCINERATOR

As the amendments to Annex V of MARPOL 73/78 was adopted on 15 July 2011 at MEPC.201(62) and has come into force from 1 January 2013, today the disposal of garbage on board vessels are strictly controlled, and more garbage needs to be managed onboard the vessel.

Taking account the limited storage spaces on the vessels and high expenses of discharging to the shore facilities, to burn that garbage inside the vessel is a solution to be seriously considered today.

When the amount of garbage disposed in the incinerator increases, a qualified incinerator which can meet this demand will be requested. Sunflame incinerator fulfills this necessity by adopting the superior rotary cup burner for sludge firing, and with other optional items.

ROTARY CUP BURNER FOR ALL MODELS

One of the most dominant characteristics of the Sunflame incinerator is the usage of the rotary cup burner. The rotary cup burner, which is efficient of firing low quality oil, is adopted in every Sunflame incinerator for an excellent combustion of waste oil.

FEATURES

STABLE COMBUSTION

The rotary cup burner forms a film of fuel oil by the centrifugal power of the cup rotation. By giving high air pressure to this film, it creates very fine oil mist which is necessary for a good combustion. We have no nozzle required, hence no choking possibility. Stable and long hours of low grade oil combustion is secured.

SAFETY

Very low oil pressure(0.06~0.3MPa)is needed, which is safe even if oil leaks from pipe connection

LESS MAINTENANCE

Due to low oil pressure, consumable parts are limited.

AN INCINERATOR WITH NO DIESEL OIL ASSISTING BURNER ー BURN YOUR SLUDGE ALL BY ITSELF

An incinerator equipped with a nozzle type burner atomizing with a tiny nozzle and giving high fuel pressure, needs frequent use of a diesel oil assisting burner because of poor combustion of sludge.

SUNFLAME incinerator adopts the rotary cup burner which enables to burn all kinds of sludge and accepts wide viscosity ranges with stable combustion without assistant burning of diesel oil. Save your D.O. by using Sunflame incinerator !

OSV2-190S COMPACT SIZE INCINERATOR

The regulation of IMO applies not only for large vessels but also for small vessels such as coastal and river vessels and etc. However, as small vessels tend to have limited space, large sized incinerators were difficult to be installed on these vessels.

The compact sized incinerator of Sunflame is specially designed for these vessels facilitating the installation of the incinerator. Sunflame compact size incinerator sisequipped with a rotary cup burner on top of the unit to ensure a good combustion quality toward sludge burning.

A wide door is also provided for easier garbage disposal.

  • Rotary cup burner adopted
  • Complied with IMO regulation
  • Space saving
  • Graphical touch panel (Option)

Problems Occurred ( information from the owner / user )

  • Check performanche of incinerator system
  • For warming up the main burner with waste oil should use diesel oil

Description Service Check Incinerator SunFlame

The main control panel check the performance of all equipment that supported the incinerator system and check all control system performance. Include:

  1. Exhaust fan
  2. Control for burner
  3. Control for ignitor
  4. Check D.O. shutoff valve
  5. Check D.O. pump with shutoff valve
  6. Check Control for main shutoff valve
  7. Check the performance Control for main shutoff valve
  8. Check the Dilution damper air valve
  9. Check the Nozzle cooling valve
  10. Check the performance Charging look
  11. Check the performance of Flame eye
  12. Check Fan pressure switch
  13. D.O. pressure switch
  14. Burner hinge switch
  15. Door switch
  16. Check the Thermostat (low oil temp)
  17. Check the performance Thermo-couple (furnace)
  18. Check the performance of electrical control for thermo-couple (exh.gas)

If found equipment that is problems, the actions be done to repair or replace new

Documentation

Service Check Incinerator SunFlame Thermostat Sensor
Thermostat & Ignition Burner Sensor
Service Check Incinerator SunFlame Main Burner
Main Burner

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